Root Cause Analysis (RCA) & Defect Elimination
Root Cause and Failure Analysis (RCFA) is a process of investigating and categorizing the root causes of events impacting safety, health, environment, quality, reliability and impacts on production.
Simply put, RCA is a tool designed to help identify not only what and how an event happened, but also why it happened.
Some of our 1000+ Customers
What is Root Cause Analysis (RCA) ?
Understanding why an event occurred is key to developing effective solutions
We offer 3 key services to support you:
- Root Cause Analysis (RCA) : We conduct an RCA on specific failures and document how to prevent recurrence.
- RCA Program Development : We help you build a robust internal program to perform RCA within your organization
- Full Plant Defect Elimination : This service targets specific bad actors, extending RCA across the entire plant to eliminate defects at a larger scale
Root Cause Analysis (RCA) Process
Prevent recurrence on specific failure.
We gather all relevant data, including failure modes, history, and maintenance plans. Through a multidisciplinary workshop, we analyze the findings and provide a report with actionable recommendations. Our team supports you through implementation to ensure lasting solutions.
RCA Program Development Process
Build your internal program to perform RCA
We help you build a structured RCA process by defining triggers, roles, and responsibilities. Our approach includes establishing deliverables, setting governance, and providing communication frameworks. We also support the implementation process, ensuring your RCA program is fully integrated into your organization.
Full Plant Defect Elimination Process
Remove defects on specific bad actors
Our service targets key bad actors through a large-scale RCA. We identify top failure modes and worst-performing assets, conduct data collection, and hold multidisciplinary workshops. The process ends with a report and support in implementing solutions, eliminating defects across your plant.
